Part 2 – Fixing low voltage problems with our Heatmiser neo Stat 12V V2 Thermostat install

So we had a problem with our installation of the new Heatmiser thermostat. The thermostat is now positioned half way along the boat, before the old thermostat has been in probably the coldest part of the boa, much nearer the original heater controls. Now when the batteries are not fully charged the voltage drop on the 1 mm2 cable can to great to make the Eberspacher Diesel heater fire up reliably.

Problem solved by adding a remote relay

To fix this problem we needed to fit a relay where the old thermostat was positioned and use the Heatmiser thermostat ‘Call for heat’ signal to switch the relay, which would intern switch on the diesel heater.

Heatmiser with Relay
Heatmiser with Relay

The new wiring looks like the diagram above, with the relay much nearer to the heater there is minimal voltage drop from the relay to the heater, while the Heatmiser thermostat is still happy.

The relays I purchased at 12v automotive spec with a way over the top 30A switch capability. They come with a 30A fuse, this is replaced with a 1A fuse for this installation.

Part 1 – Installing a Heatmiser neo Stat 12V V2 Thermostat with our Eberspacher D4W Hydronic diesel heater

I have been looking for a digital thermostat programmer for use on the boat and while browsing eBay I found a Heatmiser neo Stat 12V V2 for auction, that seemed a little cheap so I put a bid on it at up to £20, in the end it cost me just £20.57 including delivery and buyers protection.

The 12v version is rare on eBay and when I see them they are going at about £50+ and new they are over £75.

Things I liked about the Heatmiser neo Stat 12V V2 was its ability to add control over the internet with a neoHub at a later date ( I did check the neoHub uses a 240v to 12V wall adapter, so should be no problem being adapted for the boat).

The heating control options also seem to cover most of the eventualities I could foresee including Weekday/Weekend and 7 individual day timing options, multiple (4) daily settings (they call them comfort levels) as well as 24 hours mode (good for us retired boaters, as weekend don’t have the same meaning anymore) and finally a non-programmable option where I can use this just like a basic old style thermostat and just set a temperature as I need it.

The only option that did not suit that well was the Frost Thermostat option which only goes down as low as 7° which on our boat we would like to be closer to 1-2° so we don’t waste to much diesel in the winter.

What we have now

At present we have two older style mechanical thermostats and the original push pull heating switch that Black Prince use. We fitted the thermostats as a quick and dirty upgrade, they are both mechanical devices one where you rotate a dial to the temperature you require, the other is our Frost Thermostat, which can be set to very low temperatures. The plan is to keep the original frost thermostat which we will continue to use.

When I installed them I added switch to enable me to be able to select if they are connected.

The biggest problem was that these thermostats where installed near the back door, which is OK for the Frost Thermostat, but for the Heating Thermostat that was probably the coldest place on the boat, so the heating could be on and the main cabin area would be 20°+ degrees, but the Thermostat was reading just 17°-18°.

The New Install

The first job was to find a place on the wall at approx head hight that would not be easy to walk into (in a house not normally a problem, but canal boat walls lean in) while also being away from radiators and not in direct sun light. Having found what looks like the perfect place. I had already picked up a Appleby 1-Gang Dry Lining Knockout 35mm deep wallbox, so I used the back of this to mark a square on the wall ready to cut out.

Behind the wall covering was a plywood sheet and behind that was a 35mm approx polystyrene layer, unfortunately or fortunately there was a metal box section just above the hole, making it impossible to push the wire up to the ceiling , so we cut a line in the wall covering and peeled it back then cut a slot in the plywood over the steel box section for the wire to pass over.

The wire we are using is a White PVC four core 1mm2 from Screw Fix as we have polystyrene insulation we need to cover the PVC wire, as the plasticizer in the PVC can react with the insulation hardening the PVC causing it to become brittle and crack. We used clear packing tape to do this.

The cable was then placed behind the ceiling skirting board, which is screwed to a batten and covers the join between the ceiling and the walls. We had previously put some trunking under here for the solar panel cables.

This runs all the way to the services cupboard where we have the old thermostat that this is replacing.

With the cable installed we are ready to wire it all up.

Ceiling Skirting
Ceiling Skirting

Wiring up the Heatmiser neo Stat 12V V2

We need to supply the Heatmiser neo Stat 12V V2 with a 12v supply to the + and terminals and then also the from the A2 terminal we return the “Call for Heat” signal to the Eberspacher D4W Hydronic On/Off control.

Heatmiser neo Stat 12V V2 Thermostat Wiring
Heatmiser neo Stat 12V V2 Thermostat Wiring

The Brown wire in 12V also feeds the A1 terminal which is one side of the ‘Call for Heat’ relay, then the Black wire in the 0V and finally the Grey wire will supply 12V back to the Eberspacher when the Heatmiser calls for heat.

Heatmiser Wiring Diagram
Heatmiser Wiring Diagram

Now this all worked perfectly when I wired it all up, but come the morning and we had no heat, the Heatmiser was working displaying as normal and calling for heat, but nothing was happening, when I pulled the original heating on button, the heating fired up…

What is going wrong?

So what I think was happening is the extension of the cables from the services cupboard to the Heatmiser even with the 1mm2 cables combined with some Voltage drop on the leisure batteries was lowering the voltage to the Eberspacher heater below what it required (Remember the 12V supply is then returned on the A2 line back to the Eberspacher, in effect doubling the cable length (probably 30ft of cable in total).

Had the engine been on or the solar panels working, we would not have seen the problem,

The fix for this should be simple but that will be a job for my next visit to the boat, as the weather is getting warmer it is not a problem and I have to head home.

New Sofabed from Sofabed Barn

When we purchased Floydtilla, she came with two swivel reclining chairs with some foot stools, very comfy but not very practical when you have 3-4 people onboard.

We had been on the lookout for a sofa, but had not found anything that did not take up all the space we had, then we found out about Sofabed Barn and they also where going to have a stand at the Crick boat show, saving us a lot of guess work and we could test everything out before purchasing, they also have a section on their web site just for Narrowboat seating.

At the show we sat on everything we could, we got some good advice from their team, especially Gary, who explains the options. Finally we selected a Belvedere 3 seater sofa bed, while it says 3 seater, its an easy four at a push, doubling our comfy seating while taking up about the same space and we also now have an extra double bed when needed.

Obi waiting to see what is happening now we have cleared the lounge.
Obi waiting to see what is happening now we have cleared the lounge.

Communication with Sofabed Barn, was good, if I asked a question them email of messaged back very quickly, we had a delivery deadline and they exceeded our expectations.

The Sofabed was delivered in their own van, much better that using a courier, they carried it to the boat, unpacked it built it ( I was not expecting that) and removed all the rubbish and packaging. They have installed a few of these it seems, would have taken me the rest of the afternoon, they tock about 10 minutes.

The new Sofabed installed
The new Sofabed installed

The cost of our new Sofa was £648 delivered, we had paid a £200 deposit at the show, paying the rest on delivery, we are very happy with that.

I would highly recommend this company easy to deal with 5 star service.

How to install an 800W+ Solar system on a Canal Boat

Our system cost well under £800 including some high quality tilting solar mounts and extra large solar panels (425 Watts each).

Two Longi Solar 435WP panels mounted on Semi-Permanent Adjustable Mountings from Midsummer Energy
Panels Tilted for maximum power early in the morning

We did do a lot of planning and research when building this system and we will still be taking advice and measuring the performance (and reporting back our findings), but so far things are working very well and we are now disconnected from the expensive marina power.

You can see our parts list of items here, but this excludes some basic tools, like a good electric drill and a M8 tap set.

In the parts list I have included the suppliers details and in the articles listed below we explain the choices we made and why and also list any alternative suppliers and parts you may wish to consider.

For us a low profile system was essential as we are near one of the lowest bridges on the network where the Droitwich Canal goes under the M5 motorway. Using a tilting system we hoped to be able to harvest the most power when needed while maintaining a low profile.

Two Longi Solar 435WP panels mounted on Semi-Permanent Adjustable Mountings from Midsummer Energy
Low profile when folded flat

As you can see our plank and rear hatch are probably higher than the panels when lowered.

Over the next few months we will try to tilt the panels and record how much more power we can get during a normal day, but currently our first tests showed a 2-3 fold increase in power during the start and end of the day with the panels tilted towards the sun.

Coudy day with panels tilted towards the sun as reported by the Victron App.
Coudy day with panels tilted

Below is a list of the articles we wrote during the development of our installation:-

Planning for Solar Panels – Part 1
Planning for Solar Panels Part 2 – Panel Mounting Options
Planning for Solar Panels Part 3 – Types of Panels
Planning for Solar Panels Part 4 – MPPT vs PWM solar controllers
Planning for Solar Panels part 5 – Cable sizes, lengths and resistance.
Planning for Solar Panels part 6 – Panels in Serial or Parallel
Planning for Solar Panels part 7 – Buying the cable and Circuit breakers
Planning for Solar Panels part 8 – Buying Solar Panels and Mountings
Planning for Solar Panels part 9 – Wiring
Planning for Solar Panels part 10 – Drilling, Tapping and Fitting

Please read our Safety Disclaimer

Adding rubber feet to solar mountings

A simple fix to the roof getting scratched by the tilting system for the solar panels was to add some rubber feet, I used Adam Hall Hardware 4903 M4 Rubber feet which are 9mm tall and 20mm wide.

Feet held on with small stainless self tapping screws
Small increase in hight, but saves the paint

I also replaced the nuts of the arms with the Nylock versions, so save them vibrating loose.